In today’s high-precision industries—from aerospace to automation—custom spur gears play a critical role in ensuring reliable, efficient power transmission. These gears require expert design and manufacturing to meet exacting standards. To help you find the best partners in this field, we’ve curated a list of the top 10 custom spur gear manufacturers in 2025. Selected for their expertise, experience, authoritativeness, and trustworthiness (EEAT), each company stands out for its advanced capabilities, strong industry reputation, and digital presence. Notably, CHUANQI GEARS is emerging as a rising force in the global market.
1. PIC Design
Established: 1958
Location: Middlebury, Connecticut, USA
Profile: PIC Design, a division of RBC Bearings, is a leading name among custom spur gear manufacturers, renowned for precision engineering. Operating for over six decades, PIC Design produces custom spur gears for industries like aerospace, medical, and robotics. Advanced CNC machining and adherence to AGMA standards enable PIC Design to deliver gears with diameters from 0.5 to 36 inches, ensuring exceptional accuracy and durability. Robust quality control and engineering expertise position PIC Design as a trusted choice for tailored custom spur gear solutions.
Comprehensive Analysis of PIC Design as a Custom Spur Gear Manufacturer
Comprehensive Analysis of PIC Design as a Custom Spur Gear Manufacturer
For businesses seeking a reliable partner among custom spur gear manufacturers, PIC Design stands out as a premier choice. Established in 1958 and based in Middlebury, Connecticut, USA, PIC Design, a division of RBC Bearings, brings over 65 years of expertise in precision mechanical components. This comprehensive analysis evaluates PIC Design across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide insights for potential clients assessing it as a supplier for custom spur gears.
Company Background
Established: 1958
Location: Middlebury, Connecticut, USA
PIC Design, founded in 1958, operates as a division of RBC Bearings, a publicly traded company listed on NASDAQ (ROLL) with a market capitalization of approximately $10.2 billion as of 2025. This financial stability underscores PIC Design’s reliability for long-term partnerships. With over six decades of experience, the company has built a strong foundation in precision engineering, positioning it as a trusted name among custom spur gear manufacturers.
Products and Services
PIC Design specializes in precision mechanical components, with a strong focus on custom spur gears tailored for industries such as aerospace, medical, robotics, and automation. Its product portfolio includes gears, shoulder screws, pins, couplings, and bearings, with custom spur gears being a core offering. The company excels in producing gears with diameters ranging from 0.5 to 36 inches, catering to diverse applications. Additionally, PIC Design provides design assistance through tools like an online gear calculator, enabling clients to optimize custom spur gear specifications. This customization capability ensures that PIC Design meets unique client requirements, enhancing its appeal as a custom spur gear manufacturer.
Manufacturing Capabilities and Quality Control
PIC Design’s manufacturing capabilities are centered on advanced CNC machining, enabling the production of high-precision custom spur gears, particularly fine-pitch gears. The company can manufacture gears with diameters from 0.5 to 36 inches, suitable for applications ranging from low-speed, light-load to high-speed, heavy-duty systems. Adherence to AGMA standards ensures exceptional accuracy and durability. PIC Design holds ISO 9001:2015 certification, reflecting a robust quality management system. Compliance with DFARS, DDTC/ITAR, RoHS, and R.E.A.C.H. standards further ensures suitability for defense and aerospace applications. Quality control measures include full traceability from raw materials to finished products and the use of precision testing equipment to meet stringent specifications, making PIC Design a reliable choice for custom spur gear manufacturing.
Industry Reputation
PIC Design enjoys a strong reputation among custom spur gear manufacturers, as evidenced by its top ranking in Metoree’s 2025 list of spur gear manufacturers. The company has been featured in Gear Technology’s monthly newsletter, highlighting its role as a one-stop shop for precision mechanical components. These accolades underscore PIC Design’s authority and leadership in the industry, reinforcing its credibility for potential partners seeking high-quality custom spur gears.
Location and Logistics
PIC Design’s primary facility is located at 86 Benson Rd, Middlebury, CT 06762, USA, offering logistical advantages for North American clients due to reduced shipping times and costs compared to international suppliers. Operating hours are Monday through Thursday, 8:00 AM to 6:00 PM, and Friday, 8:00 AM to 5:00 PM, with weekends closed. The facility’s Google Maps rating of 3.7 (based on three reviews) provides a limited but positive snapshot of its local presence. For global clients, coordination with RBC Bearings’ broader network may facilitate international logistics, though direct inquiry is recommended for specific shipping details.
Customer Service and Support
PIC Design prioritizes customer support, offering multiple channels for client engagement. Its website features a sales representative locator and distributor locator, simplifying access to regional contacts. The company provides technical support and online resources, such as a gear calculator, to assist with design and specification. PIC Design commits to responsive communication, addressing inquiries about order status, quotes, pricing, and delivery timelines via phone or email. This customer-centric approach enhances its suitability as a collaborative partner for custom spur gear projects.
Online Presence
PIC Design maintains a professional and informative online presence through its website, www.pic-design.com. The site includes detailed product catalogs, industry application insights, and technical resources, reflecting a strong digital footprint. While direct customer reviews are not prominently featured on the website, PIC Design’s visibility in industry publications like Gear Technology bolsters its online credibility. The website’s user-friendly interface and comprehensive content make it a valuable tool for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may wish to explore specific customer testimonials or case studies, which are not readily available on PIC Design’s website. Engaging directly with the company to request references or project examples can provide deeper insights. Pricing and payment terms are not publicly disclosed, necessitating direct contact for detailed quotes. In terms of innovation, PIC Design’s expertise in fine-pitch gears suggests ongoing investment in advanced manufacturing, though specific R&D details are not publicized. Sustainability practices are implied through RoHS and R.E.A.C.H. compliance, but explicit corporate social responsibility initiatives are not highlighted, warranting further inquiry for clients prioritizing environmental considerations.
Conclusion
PIC Design emerges as a top-tier custom spur gear manufacturer, distinguished by its 65-year legacy, advanced CNC machining, and rigorous quality control. Its ISO 9001:2015 certification, AGMA compliance, and affiliations with RBC Bearings ensure reliability and precision. The company’s U.S.-based facility, robust customer support, and strong industry reputation make it an ideal partner for businesses in aerospace, medical, and robotics seeking high-quality custom spur gears. Potential clients are encouraged to contact PIC Design directly for pricing, project-specific details, and references to solidify partnership decisions.
Sources:
- Precision Mechanical Gear & Small Components Manufacturer | PIC Design, Inc.
- 59 Spur Gear Manufacturers in 2025 | Metoree
- Fine Pitch Gearing with PIC Design | Gear Technology
- 2025 State of the Gear Industry | Gear Technology
2. Stock Drive Products/Sterling Instrument (SDP/SI)
Established: 1950
Location: Hicksville, New York, USA
Profile: Stock Drive Products/Sterling Instrument (SDP/SI) ranks among the premier custom spur gear manufacturers, specializing in high-precision components for defense, medical, and automation sectors. With over 70 years of experience, SDP/SI utilizes state-of-the-art CNC technology to produce custom spur gears with pitch diameters from 0.1 to 120 inches. Stringent quality assurance and extensive engineering resources ensure gears meet tight tolerances, making SDP/SI a reliable partner for complex custom spur gear requirements.
Comprehensive Analysis of SDP/SI as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Stock Drive Products/Sterling Instrument (SDP/SI) as a Custom Spur Gear Manufacturer
For businesses seeking a dependable partner among custom spur gear manufacturers, Stock Drive Products/Sterling Instrument (SDP/SI) is a leading contender. Established in 1950 and headquartered in Hicksville, New York, USA, SDP/SI brings over 70 years of expertise in precision mechanical components. This comprehensive analysis evaluates SDP/SI across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering SDP/SI as a supplier for custom spur gears.
Company Background
Established: 1950
Location: Hicksville, New York, USA
Founded in 1950, SDP/SI operates as a division of Designatronics Inc., a privately held company with a strong legacy in precision engineering. With over seven decades of experience, SDP/SI has established itself as a trusted name among custom spur gear manufacturers. The company’s long history and affiliation with Designatronics provide financial stability and industry credibility, making it a reliable choice for long-term partnerships in custom spur gear production.
Products and Services
SDP/SI specializes in high-precision mechanical components, with a core focus on custom spur gears for industries such as defense, medical, aerospace, and automation. Its extensive product range includes gears, belts, pulleys, couplings, and shafts, with custom spur gears being a flagship offering. SDP/SI manufactures gears with pitch diameters from 0.1 to 120 inches, accommodating a wide range of applications. The company offers engineering support and custom design services, leveraging tools like online gear calculators and 3D CAD models to meet client-specific requirements. This versatility positions SDP/SI as a top custom spur gear manufacturer for complex, tailored solutions.
Manufacturing Capabilities and Quality Control
SDP/SI’s manufacturing capabilities are powered by advanced CNC machining and gear-cutting technologies, enabling the production of custom spur gears with exceptional precision. The company excels in producing gears with pitch diameters ranging from 0.1 to 120 inches, suitable for both fine-pitch and coarse-pitch applications. Adherence to AGMA standards ensures high accuracy and durability. SDP/SI holds ISO 9001:2015 and AS9100D certifications, reflecting rigorous quality management systems tailored for aerospace and defense sectors. Compliance with ITAR and RoHS standards further enhances its suitability for regulated industries. Quality control processes include precision testing and full traceability, ensuring that custom spur gears meet stringent specifications.
Industry Reputation
SDP/SI is highly regarded among custom spur gear manufacturers, as evidenced by its prominent ranking in Metoree’s 2025 list of spur gear manufacturers. The company is frequently recognized in industry publications, such as Gear Technology, for its contributions to precision engineering. Its long-standing presence and certifications like AS9100D bolster its authority, making SDP/SI a preferred supplier for clients seeking reliable, high-quality custom spur gears.
Location and Logistics
SDP/SI’s primary facility is located at 250 Duffy Avenue, Hicksville, NY 11801, USA, providing logistical advantages for North American clients due to shorter shipping times and lower costs compared to international suppliers. Operating hours are Monday through Friday, 8:00 AM to 5:00 PM, with weekends closed. The facility’s strategic location in New York facilitates efficient distribution across the U.S. and globally. While specific Google Maps ratings for the Hicksville location are limited, SDP/SI’s established presence ensures reliable logistics coordination. Clients outside the U.S. may benefit from inquiring about international shipping options through direct contact.
Customer Service and Support
SDP/SI prioritizes customer support, offering multiple avenues for client engagement. Its website includes a contact portal for inquiries, technical support, and quote requests. The company provides extensive online resources, such as gear calculators, technical data sheets, and 3D CAD models, to assist with design and specification. SDP/SI’s engineering team is available to collaborate on custom spur gear projects, ensuring tailored solutions. Responsive communication via phone, email, or online forms addresses client needs regarding order status, pricing, and delivery timelines, enhancing SDP/SI’s appeal as a collaborative custom spur gear manufacturer.
Online Presence
SDP/SI maintains a robust and professional online presence through its website, www.sdp-si.com. The site features comprehensive product catalogs, technical resources, and industry-specific application guides, reflecting a strong digital footprint. While direct customer reviews are not prominently displayed, SDP/SI’s visibility in industry rankings and publications like Gear Technology reinforces its online credibility. The website’s intuitive design and rich content make it a valuable resource for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate SDP/SI’s performance, which are not extensively featured on the website. Direct engagement with the company to request references or project examples is recommended. Pricing and payment terms are not publicly disclosed, requiring clients to contact SDP/SI for detailed quotes. In terms of innovation, SDP/SI’s investment in advanced CNC technologies and 3D modeling suggests a commitment to staying at the forefront of custom spur gear manufacturing, though specific R&D details are not publicized. Sustainability practices are implied through RoHS compliance, but explicit corporate social responsibility initiatives are not highlighted, warranting further inquiry for clients prioritizing environmental considerations.
Conclusion
Stock Drive Products/Sterling Instrument (SDP/SI) is a premier custom spur gear manufacturer, distinguished by its 70-year legacy, advanced manufacturing capabilities, and stringent quality control. Its ISO 9001:2015 and AS9100D certifications, AGMA compliance, and robust engineering support make it a reliable partner for industries like defense, medical, and aerospace. The company’s U.S.-based facility, comprehensive customer support, and strong industry reputation enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact SDP/SI directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Precision Mechanical Components | SDP/SI
- 59 Spur Gear Manufacturers in 2025 | Metoree
- 2025 State of the Gear Industry | Gear Technology
3. Cross+Morse
Established: 1984
Location: Birmingham, United Kingdom
Profile: Cross+Morse is a distinguished custom spur gear manufacturer based in the UK, serving industries such as food processing, packaging, and material handling. ISO 9001-certified facilities enable Cross+Morse to produce custom spur gears in materials like stainless steel and nylon, meeting precise specifications. Expertise in rapid prototyping and customized designs offers a competitive edge for clients seeking high-quality custom spur gears in European and global markets.
Comprehensive Analysis of Cross+Morse as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Cross+Morse as a Custom Spur Gear Manufacturer
For businesses seeking a reliable partner among custom spur gear manufacturers, Cross+Morse is a distinguished choice. Established in 1984 through the merger of T D Cross and Morse Chain, and headquartered in Birmingham, United Kingdom, Cross+Morse leverages over a century of combined expertise in power transmission solutions. This comprehensive analysis evaluates Cross+Morse across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering Cross+Morse as a supplier for custom spur gears.
Company Background
Established: 1984
Location: Birmingham, United Kingdom
Cross+Morse was formed in 1984 through the amalgamation of T D Cross (founded in 1870) and Morse Chain, combining their legacies in power transmission manufacturing. Operating from a 10,000-square-meter factory in Great Barr, Birmingham, the company has evolved into a major supplier of mechanical transmission components. Its long history, dating back to the 19th century through its predecessor companies, underscores its stability and expertise, making Cross+Morse a trusted name among custom spur gear manufacturers.
Products and Services
Cross+Morse offers a comprehensive range of power transmission components, with a strong emphasis on custom spur gears for industries such as food processing, packaging, material handling, and industrial automation. Its product portfolio includes spur gears, bevel gears, mitre gears, straight racks, roller chains, sprockets, timing belts, pulleys, and torque limiters. The company provides custom spur gears in medium carbon steel, with pitch ranges from 1 Mod to 6 Mod and tooth counts from 12 to 120, designed for robust power transmission. Cross+Morse also offers bespoke gear solutions, including special gears and racks tailored to customer specifications, supported by in-house design and engineering services.
Manufacturing Capabilities and Quality Control
Cross+Morse’s manufacturing capabilities are centered on advanced CNC machining, gear cutting, and grinding, enabling the production of high-precision custom spur gears. The company manufactures spur gears with pitch diameters up to 730 mm and helix angles up to 45° for helical gears, with face widths equal to ten times the module number for optimal power transmission. Gears are machined from medium carbon steels, suitable for induction or flame hardening to enhance durability. Cross+Morse holds ISO 9001 certification, ensuring stringent quality management. The company’s dedicated rework area allows for rapid customization, including reboring, keywaying, and heat treatment, while advanced inspection techniques guarantee compliance with customer specifications.
Industry Reputation
Cross+Morse is highly regarded among custom spur gear manufacturers, ranking first in Metoree’s 2025 list of spur gear manufacturers. The company is frequently featured in industry publications, such as Gear Technology, for its contributions to power transmission solutions. Its long-standing relationships with agricultural and industrial markets, coupled with a reputation for competitive pricing and quality, solidify its authority as a leading supplier of custom spur gears.
Location and Logistics
Cross+Morse’s primary facility is located at Shady Lane, Great Barr, Birmingham B44 9EU, United Kingdom, offering logistical advantages for European clients due to proximity and reduced shipping complexities. The company operates Monday through Friday, with standard business hours, though specific times are not publicly listed. For global clients, Cross+Morse’s established distribution network supports international shipping, though direct inquiry is recommended for detailed logistics and lead times. The Birmingham location benefits from the UK’s robust industrial infrastructure, facilitating efficient delivery of custom spur gears.
Customer Service and Support
Cross+Morse prioritizes customer support, offering multiple engagement channels through its contact portal. The company provides technical support and engineering assistance, leveraging its in-house design team and Autodesk® Inventor™ software for custom spur gear development. Online resources, including gear selection guides and PDF catalogs, assist clients in specifying requirements. Cross+Morse’s responsive communication via phone (+44 121 360 0155), fax (+44 121 325 1079), or email (sales@crossmorse.com) ensures timely responses to inquiries about quotes, order status, and delivery timelines, enhancing its appeal as a collaborative custom spur gear manufacturer.
Online Presence
Cross+Morse maintains a professional online presence through its website, www.crossmorse.com. The site features detailed product catalogs, technical specifications, and downloadable resources, such as the Spur Gears catalog, reflecting a strong digital footprint. While direct customer reviews are not prominently displayed, the company’s visibility in industry rankings and publications like Gear Technology bolsters its online credibility. The website’s user-friendly interface and quarterly newsletter subscription option make it a valuable tool for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate Cross+Morse’s performance, which are not extensively featured on the website. Requesting references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact Cross+Morse for detailed quotes. The company’s investment in modern CNC equipment and in-house design capabilities suggests a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but compliance with industry standards like ISO 9001 implies adherence to quality and environmental considerations, warranting further inquiry for clients prioritizing corporate social responsibility.
Conclusion
Cross+Morse stands out as a premier custom spur gear manufacturer, distinguished by its century-long legacy, advanced manufacturing capabilities, and rigorous quality control. Its ISO 9001 certification, adherence to AGMA standards, and top industry ranking make it a reliable partner for industries like food processing, packaging, and automation. The company’s UK-based facility, comprehensive customer support, and strong online presence enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact Cross+Morse directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Cross+Morse | Power Transmission Manufacturer
- 59 Spur Gear Manufacturers in 2025 | Metoree
- 2025 State of the Gear Industry | Gear Technology
- Spur Gears | Cross & Morse
- Company History | Cross+Morse
4. Arrow Gear Co.
Established: 1947
Location: Downers Grove, Illinois, USA
Profile: Arrow Gear Co. is a prominent custom spur gear manufacturer, celebrated for aerospace-grade precision. With over seven decades of expertise, Arrow Gear manufactures custom spur gears for defense, aviation, and industrial applications, achieving AGMA Class 13 standards. Advanced grinding technology supports gears up to 24 inches in diameter, ensuring superior performance. Rigorous quality certifications make Arrow Gear a top choice for demanding custom spur gear projects.
Comprehensive Analysis of Arrow Gear Co. as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Arrow Gear Co. as a Custom Spur Gear Manufacturer
For businesses seeking a premier partner among custom spur gear manufacturers, Arrow Gear Co. is a top-tier choice. Established in 1947 and headquartered in Downers Grove, Illinois, USA, Arrow Gear Co. brings over 77 years of expertise in precision gear manufacturing. Renowned for its aerospace-grade gears, the company serves a diverse range of industries, including defense, aviation, and agriculture. This comprehensive analysis evaluates Arrow Gear Co. across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering Arrow Gear Co. as a supplier for custom spur gears.
Company Background
Established: 1947
Location: Downers Grove, Illinois, USA
Founded in 1947 by James J. Cervinka and Frank E. Pielsticker, Arrow Gear Co. began in a small industrial building in Worth, Illinois, and has grown into a global leader in precision gear manufacturing. Operating from a 145,000-square-foot facility in Downers Grove, Illinois, the company specializes in high-precision gears and gearboxes, with a strong focus on aerospace and defense applications. Its long history and consistent growth underscore its stability and expertise, positioning Arrow Gear Co. as a trusted name among custom spur gear manufacturers.
Products and Services
Arrow Gear Co. offers a wide range of precision gears, including custom spur gears, helical gears, spiral bevel gears, straight bevel gears, and complete gearboxes. Its custom spur gears are designed for industries such as aerospace, defense, agriculture, food processing, and medical equipment, with capabilities to produce gears up to 36 inches in diameter and diametral pitches from 3.0 to 48. The company also provides stock gears and an innovative On-Demand Program for ground tooth spiral bevel gears, which reduces lead times for prototypes and low-volume production. Arrow Gear Co.’s engineering team collaborates closely with clients to develop tailored solutions, supported by advanced CAD/CAM software and gear analysis tools, making it a versatile custom spur gear manufacturer.
Manufacturing Capabilities and Quality Control
Arrow Gear Co.’s manufacturing capabilities are among the most advanced in the industry, utilizing state-of-the-art CNC gear cutting and grinding systems, including Gleason’s Phoenix Gear Cutting Systems and Hofler Rapid 800 for spur and helical tooth grinding. The company can produce custom spur gears with unground tooth quality up to AGMA Q9 and ground tooth quality up to AGMA Q13, ensuring exceptional precision and performance. Its 145,000-square-foot facility includes in-house heat treatment, isotropic superfinishing, and robotic chamfering, enhancing gear durability and surface finish. Arrow Gear Co. holds ISO 9001:2015, AS9100 Rev D, and Nadcap certifications for heat treating and non-destructive testing, ensuring compliance with aerospace and defense standards. Quality control is bolstered by the Gleason/M&M Sigma Inspection System for precise analysis and a Computer Controlled Manufacturing (CCM) Closed Loop System for seamless design-to-production integration.
Industry Reputation
Arrow Gear Co. is widely recognized as a leader among custom spur gear manufacturers, ranking highly in Metoree’s 2025 list of spur gear manufacturers. The company is frequently featured in industry publications like Gear Technology and Gear Solutions for its technological advancements and aerospace expertise. Arrow Gear Co. is noted for supplying more loose gears for jet engines than any other gear company globally, highlighting its authority in precision gearing. Its reputation for producing flight-safety-critical parts and serving demanding markets like machine tools and racing further solidifies its standing.
Location and Logistics
Arrow Gear Co.’s facility is located at 2301 Curtiss Street, Downers Grove, IL 60515, USA, offering logistical advantages for North American clients due to reduced shipping times and costs compared to international suppliers. The company operates Monday through Friday, with standard business hours, though specific times are not publicly listed. Its strategic location near Chicago facilitates efficient distribution across the U.S. and globally, supported by a robust supply chain for aerospace and commercial clients. For international clients, coordination through Arrow Gear Co.’s established network ensures reliable delivery, though direct inquiry is recommended for specific logistics details.
Customer Service and Support
Arrow Gear Co. prioritizes customer collaboration, offering comprehensive support through its contact portal. The company’s engineering team provides design assistance, leveraging advanced CAD/CAM software and gear analysis tools to develop custom spur gear solutions. Online resources, such as technical data sheets and gear selection guides, assist clients in specifying requirements. Arrow Gear Co.’s On-Demand Program exemplifies its customer-centric approach, enabling rapid delivery of modified stock gears for prototyping. Responsive communication via phone (630-969-7640) or email ensures timely responses to inquiries about quotes, order status, and delivery timelines, enhancing its appeal as a custom spur gear manufacturer.
Online Presence
Arrow Gear Co. maintains a professional online presence through its website, www.arrowgear.com. The site features detailed product information, industry applications, and technical resources, including animations of gear operations and case studies of its On-Demand Program. While direct customer reviews are not prominently displayed, the company’s visibility in industry rankings and publications like Gear Technology and Gear Solutions reinforces its online credibility. The website’s user-friendly design and comprehensive content make it a valuable tool for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate Arrow Gear Co.’s performance, which are not extensively featured on the website. Requesting references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact Arrow Gear Co. for detailed quotes. The company’s investment in advanced technologies, such as the CCM Closed Loop System and robotic chamfering, demonstrates a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but compliance with Nadcap and RoHS standards suggests adherence to environmental considerations, warranting further inquiry for clients prioritizing corporate social responsibility.
Conclusion
Arrow Gear Co. is a leading custom spur gear manufacturer, distinguished by its 77-year legacy, cutting-edge manufacturing capabilities, and aerospace-grade precision. Its ISO 9001:2015, AS9100 Rev D, and Nadcap certifications, combined with AGMA Q13 quality standards, ensure reliability for industries like aerospace, defense, and agriculture. The company’s U.S.-based facility, customer-centric support, and strong industry reputation make it an ideal partner for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact Arrow Gear Co. directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Arrow Gear Co. | Precision Gear Manufacturer
- 59 Spur Gear Manufacturers in 2025 | Metoree
- 2025 State of the Gear Industry | Gear Technology
- Arrow Gear Company | Gear Solutions Magazine
- Arrow Gear Company | Industrial Gear Manufacturers
5. Gear Motions
Established: 1919
Location: Syracuse, New York, USA
Profile: Gear Motions is a leading custom spur gear manufacturer, catering to global OEMs in automotive, aerospace, and robotics. With a century of experience, Gear Motions employs advanced CNC gear cutting and grinding to produce custom spur gears with pitch diameters from 0.5 to 36 inches. Adherence to AGMA standards and a focus on precision engineering ensure Gear Motions delivers reliable, high-performance custom spur gears for critical applications.
Comprehensive Analysis of Gear Motions as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Gear Motions as a Custom Spur Gear Manufacturer
For businesses seeking a trusted partner among custom spur gear manufacturers, Gear Motions is a leading choice. Established in 1919 and headquartered in Syracuse, New York, USA, Gear Motions brings over a century of expertise in precision gear manufacturing. Renowned for serving global OEMs in industries like automotive, aerospace, and robotics, the company excels in producing high-quality custom spur gears. This comprehensive analysis evaluates Gear Motions across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering Gear Motions as a supplier for custom spur gears.
Company Background
Established: 1919
Location: Syracuse, New York, USA
Founded in 1919, Gear Motions has grown from a small operation in Syracuse, New York, into a globally recognized gear manufacturer through strategic acquisitions, including Nixon Gear, Gear Supply and Broaching, and Pro-Gear Co Inc. Operating multiple facilities in Syracuse and Buffalo, New York, the company is privately held and maintains financial stability, ensuring reliability for long-term partnerships. With over 100 years of experience, Gear Motions is a cornerstone among custom spur gear manufacturers, known for its commitment to precision and innovation.
Products and Services
Gear Motions specializes in custom gears for OEMs, with a strong focus on custom spur gears, helical gears, bevel gears, worm gears, and pump gears. Its product portfolio also includes sprockets, timing pulleys, shafts, and splines, tailored for industries such as automotive, aerospace, medical, and robotics. The company manufactures custom spur gears with diameters from a fraction of an inch to 36 inches, offering both cut and precision-ground options to meet exact specifications. Gear Motions provides full-service solutions, including design assistance, prototyping, and turnkey assemblies, ensuring a perfect fit for client applications.
Manufacturing Capabilities and Quality Control
Gear Motions’ manufacturing capabilities are powered by a fleet of modern CNC gear cutting and grinding equipment, including robotically loaded threaded wheel gear grinders for high-volume needs and manually loaded profile gear grinders for lower volumes. The company produces custom spur gears with quality levels up to AGMA Q15, meeting the highest precision and functionality requirements. Its facilities are equipped to handle gear diameters from small to 36 inches, with extensive capabilities in gear hobbing, shaping, and grinding. Gear Motions holds ISO 9001:2015 certification across all divisions, ensuring rigorous quality control. Advanced gear inspection equipment provides accurate and dependable results, with full traceability from raw materials to finished products, making Gear Motions a reliable custom spur gear manufacturer.
Industry Reputation
Gear Motions is highly regarded among custom spur gear manufacturers, ranking third in Metoree’s 2025 list of spur gear manufacturers. The company is frequently featured in industry publications like Gear Technology for its precision engineering and innovative solutions. With over 200 years of combined gear manufacturing experience among its team, Gear Motions has built a reputation for quality and proven performance, particularly for global OEMs requiring complex, high-precision gears. Its focus on custom solutions and client satisfaction solidifies its authority in the industry.
Location and Logistics
Gear Motions operates multiple facilities, including Nixon Gear (1750 Milton Ave, Syracuse, NY 13209), Auto Gear (530 State Fair Blvd, Syracuse, NY 13204), and Oliver Gear in Buffalo, New York. These U.S.-based locations offer logistical advantages for North American clients, minimizing shipping times and costs compared to international suppliers. Operating hours are standard business hours, Monday through Friday, though specific times are not publicly listed. The Syracuse and Buffalo locations benefit from robust industrial infrastructure, facilitating efficient distribution. For global clients, Gear Motions’ established supply chain supports international shipping, though direct inquiry is recommended for detailed logistics and lead times.
Customer Service and Support
Gear Motions emphasizes customer collaboration, offering comprehensive support through its contact portal. The company’s engineering team provides design assistance, leveraging over 200 years of collective experience to optimize custom spur gear solutions. Online resources, such as gear selection guides and technical data sheets, assist clients in specifying requirements. Gear Motions’ responsive communication via phone (315-488-0100 for Nixon Gear, 315-471-8141 for Auto Gear) or email ensures timely responses to inquiries about quotes, order status, and delivery timelines. Its commitment to meeting demanding lead times enhances its appeal as a custom spur gear manufacturer.
Online Presence
Gear Motions maintains a robust online presence through its website, www.gearmotions.com. The site features detailed product information, case studies, and technical resources, reflecting a strong digital footprint. Active social media engagement on platforms like LinkedIn, Facebook, and YouTube showcases its projects and industry expertise. While direct customer reviews are not prominently displayed, Gear Motions’ https://www.geartechnology.com/ and Gear Technology visibility reinforces its online credibility. The website’s intuitive design and comprehensive content make it a valuable resource for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate Gear Motions’ performance, which are available on the website but limited in number. Requesting additional references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact Gear Motions for detailed quotes. The company’s investment in modern equipment, such as robotic gear grinders, demonstrates a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but ISO 9001:2015 compliance suggests adherence to quality and environmental standards, warranting further inquiry for clients prioritizing corporate social responsibility.
Conclusion
Gear Motions stands out as a premier custom spur gear manufacturer, distinguished by its century-long legacy, advanced manufacturing capabilities, and rigorous quality control. Its ISO 9001:2015 certification, AGMA Q15 quality standards, and extensive engineering expertise make it a reliable partner for industries like automotive, aerospace, and robotics. The company’s U.S.-based facilities, customer-centric support, and strong industry reputation enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact Gear Motions directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Gear Motions | Precision Gear Manufacturer
- 59 Spur Gear Manufacturers in 2025 | Metoree
- 2025 State of the Gear Industry | Gear Technology
- Spur Gears - Precision Spur Gear Manufacturing at Gear Motions
- Custom Gears - Custom Gear Manufacturing at Gear Motions
6. Rush Gears
Established: 1919
Location: Fort Washington, Pennsylvania, USA
Profile: Rush Gears is a standout custom spur gear manufacturer, known for rapid production capabilities. Rush Gears manufactures custom spur gears based on client specifications, serving industries like mining, agriculture, and construction. With pitch diameters up to 48 inches and materials including brass, steel, and plastic, Rush Gears ensures versatility and precision. An efficient online quoting system enhances accessibility for urgent custom spur gear needs.
Comprehensive Analysis of Rush Gears as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Rush Gears as a Custom Spur Gear Manufacturer
For businesses seeking a reliable partner among custom spur gear manufacturers, Rush Gears is a standout choice. Established in 1919 and headquartered in Fort Washington, Pennsylvania, USA, Rush Gears, officially Rush Gears Inc., brings over a century of expertise in custom gear manufacturing. Known for its rapid production and extensive customization capabilities, the company serves industries such as aerospace, automotive, and robotics. This comprehensive analysis evaluates Rush Gears across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering Rush Gears as a supplier for custom spur gears.
Company Background
Established: 1919
Location: Fort Washington, Pennsylvania, USA
Founded in August 1919 as Globe Gear Company by George Johnston and his father, Thomas, Rush Gears shifted to custom gear production in the 1990s, adopting its current name in 1998 to emphasize its focus on rapid delivery. Based in Fort Washington, Pennsylvania, this family-owned company has grown into a global supplier of precision gears. Its century-long history and dedication to customization highlight its stability and expertise, positioning Rush Gears as a trusted name among custom spur gear manufacturers.
Products and Services
Rush Gears specializes in both custom and standard gears, with a primary focus on custom spur gears for industries including aerospace, automotive, industrial, medical, and robotics. Its product range includes spur gears, helical gears, worm gears, bevel gears, gear racks, pinions, splines, and change gears, available in materials such as steel, stainless steel, bronze, aluminum, nylon, and non-metallic phenolic. Custom spur gears can be produced with pitch diameters up to 48 inches and diametral pitches from 1.5 to 96, based on client drawings, 3D models, or worn samples. Rush Gears also offers gear repair, refurbishment, and preventive maintenance services, providing comprehensive solutions for gear-related needs.
Manufacturing Capabilities and Quality Control
Rush Gears’ manufacturing capabilities are driven by advanced CNC gear cutting and grinding technologies, enabling rapid production of custom spur gears with high precision. The company can produce gears with quality levels up to AGMA Q10, ensuring accuracy and performance. Its facilities support a diverse range of materials and configurations, with pitch line velocities up to 1200 feet per minute for metallic gears and 2400 feet per minute for non-metallic gears to minimize noise. Rush Gears employs advanced software and precision tools for gear design and inspection, maintaining tight tolerances. While specific certifications like ISO 9001 are not explicitly stated, the company’s rigorous quality control processes ensure compliance with customer specifications, making it a competitive custom spur gear manufacturer.
Industry Reputation
Rush Gears is well-regarded among custom spur gear manufacturers, recognized in Metoree’s 2025 list of spur gear manufacturers for its rapid production capabilities. The company is featured in industry publications such as Gear Technology and Power Transmission Engineering for its extensive gear offerings and customization expertise. Its reputation for delivering high-quality gears quickly has earned it a loyal customer base across diverse industries, reinforcing its authority as a leading gear supplier.
Location and Logistics
Rush Gears’ primary facility is located at 550 Virginia Drive, Fort Washington, PA 19034, USA, offering logistical advantages for North American clients due to reduced shipping times and costs compared to international suppliers. Operating hours are standard business hours, Monday through Friday, though specific times are not publicly listed. The Pennsylvania location benefits from proximity to major industrial hubs, facilitating efficient distribution. For global clients, Rush Gears’ established supply chain supports international shipping, emphasizing fast delivery. Direct inquiry is recommended for detailed logistics and lead times.
Customer Service and Support
Rush Gears prioritizes customer satisfaction, offering robust support through its contact portal. The company’s engineering team collaborates with clients to develop custom spur gear solutions, accepting 2D drawings, 3D models, or physical samples for reverse engineering. Its online quoting system and gear calculator streamline the ordering process, enhancing accessibility. Rush Gears’ commitment to rapid production is captured in its slogan, “Nobody Manufactures Custom Gears Faster!!!” Responsive communication via phone (800-523-2576) or email ensures timely responses to inquiries about quotes, order status, and delivery timelines, making it a customer-centric custom spur gear manufacturer.
Online Presence
Rush Gears maintains a strong online presence through its website, www.rushgears.com. The site features comprehensive product catalogs, technical resources, and tools like a gear calculator and CAD model builder, reflecting a robust digital footprint. While direct customer reviews are not prominently displayed, the company’s visibility in industry rankings and publications like Gear Technology bolsters its online credibility. The website’s user-friendly interface and focus on rapid quoting make it a valuable resource for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate Rush Gears’ performance, which are not extensively featured on the website. Requesting references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact Rush Gears for detailed quotes. The company’s investment in advanced CNC technologies and software suggests a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but the use of durable materials like nylon for noise reduction implies environmental considerations. Further inquiry is recommended for clients prioritizing corporate social responsibility.
Conclusion
Rush Gears is a premier custom spur gear manufacturer, distinguished by its century-long legacy, rapid production capabilities, and extensive material options. Its focus on precision, supported by advanced CNC technologies and AGMA quality standards, ensures reliability for industries like aerospace, automotive, and robotics. The company’s U.S.-based facility, customer-centric support, and strong online presence enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact Rush Gears directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Rush Gears | Custom Gear Manufacturer
- 59 Spur Gear Manufacturers in 2025 | Metoree
- Rush Gears Inc. | Gear Technology
- Rush Gears Inc. | Power Transmission Engineering
7. B&B Manufacturing
Established: 1962
Location: La Porte, Indiana, USA
Profile: B&B Manufacturing is a trusted custom spur gear manufacturer, serving sectors like HVAC, agriculture, and automation. With over 50 years of expertise, B&B Manufacturing produces custom spur gears in aluminum, stainless steel, and other materials, with diameters from 0.25 to 12 inches. Compliance with AGMA standards and lean manufacturing practices enable B&B Manufacturing to deliver cost-effective, high-quality custom spur gears for diverse applications.
Comprehensive Analysis of B&B Manufacturing as a Custom Spur Gear Manufacturer
Comprehensive Analysis of B&B Manufacturing as a Custom Spur Gear Manufacturer
For businesses seeking a dependable partner among custom spur gear manufacturers, B&B Manufacturing is a prominent choice. Established in 1998 and headquartered in La Porte, Indiana, USA, B&B Manufacturing, Inc. brings over 25 years of expertise in precision mechanical components, focusing on power transmission and synchronous drive systems. Renowned for its rapid turnaround and extensive stock offerings, the company serves industries such as aerospace, medical, and robotics. This comprehensive analysis evaluates B&B Manufacturing across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering B&B Manufacturing as a supplier for custom spur gears.
Company Background
Established: 1998
Location: La Porte, Indiana, USA
Founded in 1998, B&B Manufacturing has grown into a leading manufacturer of precision mechanical components, operating from a 100,000-square-foot facility in La Porte, Indiana. The company, which manufactures 85% of its products in-house, specializes in gears, timing pulleys, and sprockets for power transmission and precision mechanical markets. Its focus on both stock and custom solutions, combined with a commitment to quality, positions B&B Manufacturing as a reliable name among custom spur gear manufacturers.
Products and Services
B&B Manufacturing offers a diverse portfolio of precision components, with a core focus on custom and stock spur gears for industries including aerospace, automotive, medical, and robotics. Its product range includes spur gears, helical gears, bevel gears, miter gears, worm gears, gear racks, timing pulleys, V-belt sheaves, roller chain sprockets, and bushings, available in materials such as brass, steel, stainless steel, aluminum, and plastic. Custom spur gears can be manufactured with pressure angles of 14.5° or 20°, various diametral pitches, and options like pin hubs, clamp hubs, or hubless designs. The company also provides gear customization, prototyping, and engineering support to meet specific client requirements, ensuring versatility and precision.
Manufacturing Capabilities and Quality Control
B&B Manufacturing’s manufacturing capabilities are powered by advanced CNC machining centers, gear cutting machines, and heat treatment facilities within its 100,000-square-foot plant. The company produces custom spur gears with quality levels meeting or exceeding AGMA standards, ensuring high precision and durability. Its facilities support a wide range of materials and configurations, with stock spur gears offered in brass, steel, stainless steel, and cast iron, featuring overall lengths of 0.437 inches through the bore. B&B Manufacturing employs stringent quality control measures, including precision machining and inspection, to ensure gears meet industry standards and customer specifications. Its ability to manufacture 85% of products in-house enables faster turnaround times and cost efficiency, making it a competitive custom spur gear manufacturer.
Industry Reputation
B&B Manufacturing is highly regarded among custom spur gear manufacturers, recognized for its quality and reliability in Gear Technology and Power Transmission Engineering. The company’s strong presence in the power transmission and precision mechanical markets, coupled with its service to OEMs, distributors, and government clients, underscores its industry authority. Positive customer feedback highlights B&B Manufacturing’s ability to deliver tailored gear solutions, further solidifying its reputation as a trusted supplier of custom spur gears.
Location and Logistics
B&B Manufacturing’s facility is located at 712 North Fail Road, La Porte, IN 46350, USA, providing logistical advantages for North American clients due to shorter shipping times and lower costs compared to international suppliers. Operating hours are standard business hours, Monday through Friday, though specific times are not publicly listed. The Indiana location benefits from proximity to major industrial hubs, facilitating efficient distribution. For global clients, B&B Manufacturing’s established supply chain supports international shipping, with a focus on quick delivery. Direct inquiry via phone (888-889-1896) or fax (219-324-2694) is recommended for detailed logistics and lead times.
Customer Service and Support
B&B Manufacturing prioritizes customer collaboration, offering comprehensive support through its contact portal. Its team of experienced engineers and technicians provides design assistance, gear selection, and customization services, leveraging advanced CAD software to optimize spur gear performance. Online resources, including technical data sheets and product catalogs, assist clients in specifying requirements. The company’s responsive communication via phone (888-889-1896) or email ensures timely responses to inquiries about quotes, order status, and delivery timelines, enhancing its appeal as a customer-centric custom spur gear manufacturer.
Online Presence
B&B Manufacturing maintains a robust online presence through its website, www.bbman.com. The site features detailed product catalogs, technical specifications, and resources like gear selection guides, reflecting a strong digital footprint. The company is active on LinkedIn, where it showcases projects like custom pulley completions, enhancing its industry visibility. While direct customer reviews are not prominently displayed, B&B Manufacturing’s recognition in publications like Gear Technology bolsters its online credibility. The website’s user-friendly interface and comprehensive content make it a valuable tool for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate B&B Manufacturing’s performance, which are limited on the website. Requesting references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact B&B Manufacturing for detailed quotes. The company’s investment in advanced CNC technologies and in-house manufacturing suggests a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but the use of durable materials like stainless steel and plastic implies environmental considerations. Further inquiry is recommended for clients prioritizing corporate social responsibility.
Conclusion
B&B Manufacturing is a premier custom spur gear manufacturer, distinguished by its 25-year legacy, advanced manufacturing capabilities, and commitment to AGMA quality standards. Its extensive material options, rapid turnaround, and engineering support ensure reliability for industries like aerospace, medical, and robotics. The company’s U.S.-based facility, customer-centric support, and strong online presence enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact B&B Manufacturing directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- B&B Manufacturing | Precision Mechanical Components
- 59 Spur Gear Manufacturers in 2025 | Metoree
- Gear Technology | Industry Publication
- Power Transmission Engineering | Industry Publication
- B&B Manufacturing, Inc. | LinkedIn
8. Federal Gear and Machine
Established: 1914
Location: Willoughby, Ohio, USA
Profile: Federal Gear and Machine, one of the oldest custom spur gear manufacturers, has over a century of experience serving oil and gas, aerospace, and heavy machinery industries. Federal Gear produces custom spur gears with pitch diameters from 0.25 to 96 DP, achieving AGMA 9 quality. Advanced CNC equipment and skilled engineering ensure precision and durability, positioning Federal Gear as a reliable source for custom spur gear solutions.
Comprehensive Analysis of Federal Gear and Machine as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Federal Gear and Machine as a Custom Spur Gear Manufacturer
For businesses seeking a trusted partner among custom spur gear manufacturers, Federal Gear and Machine is a distinguished choice. Established in 1914 and headquartered in Willoughby, Ohio, USA, Federal Gear and Machine brings over a century of expertise in precision gear manufacturing. Renowned for its high-quality gears and comprehensive machining services, the company serves industries such as aerospace, defense, oil and gas, and automotive. This comprehensive analysis evaluates Federal Gear and Machine across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering Federal Gear and Machine as a supplier for custom spur gears.
Company Background
Established: 1914
Location: Willoughby, Ohio, USA
Founded in 1914, Federal Gear and Machine has evolved from a small gear-cutting operation into a leading provider of industrial gears and precision machined parts. Based in Willoughby, Ohio, the company has maintained a strong focus on innovation and quality, serving a diverse range of industries for over 110 years. Its long history and commitment to excellence position Federal Gear and Machine as a stable and authoritative name among custom spur gear manufacturers.
Products and Services
Federal Gear and Machine specializes in custom and standard gears, with a core focus on custom spur gears for applications in aerospace, defense, automotive, and oil and gas. Its product portfolio includes spur gears, helical gears, bevel gears, worm gears, internal gears, shafts, splines, and sprockets, available in materials such as steel, stainless steel, brass, bronze, and titanium. The company manufactures spur gears from 0.25 to 96 diametral pitch (DP) (25.4 to 0.26 MOD) with outside diameters up to 96 inches and quality levels up to AGMA Q9. Federal Gear and Machine also offers custom gear design, reverse engineering, gearbox rebuilding, and precision machining services, providing tailored solutions for complex client needs.
Manufacturing Capabilities and Quality Control
Federal Gear and Machine’s manufacturing capabilities are powered by advanced CNC milling, turning, grinding, and gear-cutting technologies, including wire EDM and precision machining. The company can produce custom spur gears with diameters from 0.25 to 96 inches and overall lengths up to 80 inches, meeting AGMA Q9 quality standards. Its facilities include specialized equipment for cutting large shafts with splines or involute teeth, supporting applications requiring high precision and durability. Federal Gear and Machine holds ISO 9001:2015 accreditation, ensuring rigorous quality control. The company employs advanced inspection techniques to maintain tight tolerances and provides full traceability, making it a reliable custom spur gear manufacturer for demanding industries.
Industry Reputation
Federal Gear and Machine is highly regarded among custom spur gear manufacturers, recognized for its precision and reliability in industry publications such as Gear Technology and Power Transmission Engineering. Its long-standing service to industries like aerospace and defense, coupled with ISO 9001:2015 certification, underscores its authority. The company’s ability to deliver high-quality gears for critical applications has earned it a strong reputation, making it a preferred supplier for OEMs and industrial clients.
Location and Logistics
Federal Gear and Machine’s facility is located at 37855 Commerce Drive, Willoughby, OH 44094, USA, offering logistical advantages for North American clients due to reduced shipping times and costs compared to international suppliers. Operating hours are standard business hours, Monday through Friday, though specific times are not publicly listed. The Ohio location benefits from proximity to major industrial hubs, facilitating efficient distribution. For global clients, the company’s established supply chain supports international shipping, with a focus on timely delivery. Direct inquiry via phone (440-946-4327) or email is recommended for detailed logistics and lead times.
Customer Service and Support
Federal Gear and Machine prioritizes customer collaboration, offering comprehensive support through its contact portal. Its team of skilled engineers and machinists provides custom gear design, reverse engineering, and value engineering services, using advanced CAD software to optimize spur gear performance. Online resources, such as blog articles on gear manufacturing and backlash, assist clients in understanding technical requirements. The company’s responsive communication via phone (440-946-4327) or email ensures timely responses to inquiries about quotes, order status, and delivery timelines, enhancing its appeal as a customer-centric custom spur gear manufacturer.
Online Presence
Federal Gear and Machine maintains a professional online presence through its website, www.fg-machine.com. The site features detailed product information, service descriptions, and a blog with insights on gear manufacturing, reflecting a solid digital footprint. The company is active on LinkedIn, where it shares updates on its capabilities and industry trends. While direct customer reviews are not prominently displayed, Federal Gear and Machine’s recognition in publications like Gear Technology bolsters its online credibility. The website’s user-friendly interface and technical content make it a valuable resource for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate Federal Gear and Machine’s performance, which are not extensively featured on the website. Requesting references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact Federal Gear and Machine for detailed quotes. The company’s investment in advanced CNC technologies and CAD software suggests a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but compliance with ISO 9001:2015 standards implies adherence to quality and environmental considerations. Further inquiry is recommended for clients prioritizing corporate social responsibility.
Conclusion
Federal Gear and Machine is a premier custom spur gear manufacturer, distinguished by its 110-year legacy, advanced manufacturing capabilities, and adherence to AGMA Q9 and ISO 9001:2015 standards. Its extensive material options, precision machining, and engineering support ensure reliability for industries like aerospace, defense, and automotive. The company’s U.S.-based facility, customer-centric support, and strong online presence enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact Federal Gear and Machine directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Federal Gear and Machine | Custom Gear Manufacturer
- 59 Spur Gear Manufacturers in 2025 | Metoree
- Gear Technology | Industry Publication
- Power Transmission Engineering | Industry Publication
- Federal Gear and Machine | LinkedIn
9. Commercial Gear & Sprocket
Established: 1946
Location: East Walpole, Massachusetts, USA
Profile: Commercial Gear & Sprocket is a family-owned custom spur gear manufacturer, specializing in gears for marine, construction, and power generation sectors. With over 70 years of expertise, Commercial Gear produces custom spur gears from 96 to 2 DP, with diameters up to 36 inches. ISO 9001-certified processes and collaborative design services ensure precision and client satisfaction, making Commercial Gear a strong player among custom spur gear manufacturers.
Comprehensive Analysis of Commercial Gear & Sprocket as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Commercial Gear & Sprocket as a Custom Spur Gear Manufacturer
For businesses seeking a reliable partner among custom spur gear manufacturers, Commercial Gear & Sprocket is a compelling choice. Established in 1946 and headquartered in East Walpole, Massachusetts, USA, Commercial Gear & Sprocket Company, Inc. brings over 79 years of expertise in precision gear and sprocket manufacturing. As a third-generation, family-owned business, it serves industries such as rail, mining, and food processing with a focus on quality and timely delivery. This comprehensive analysis evaluates Commercial Gear & Sprocket across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering Commercial Gear & Sprocket as a supplier for custom spur gears.
Company Background
Established: 1946
Location: East Walpole, Massachusetts, USA
Founded in 1946, Commercial Gear & Sprocket has grown into a trusted manufacturer of custom gears, sprockets, and related components. Operating as a non-union, family-owned business now in its third generation, the company emphasizes quality craftsmanship and customer satisfaction. Based in East Walpole, Massachusetts, its long history and stable ownership structure position Commercial Gear & Sprocket as a dependable name among custom spur gear manufacturers.
Products and Services
Commercial Gear & Sprocket specializes in custom and stock mechanical components, with a strong focus on custom spur gears for industries including rail, mining, food processing, and industrial machinery. Its product portfolio includes spur gears, helical gears, bevel gears, miter gears, worm gears, splines, sprockets, timing pulleys, and gear belt pulleys, available in materials such as steel, stainless steel, brass, bronze, and cast iron. Custom spur gears are manufactured from 96 to 2 diametral pitch (DP) with diameters up to 36 inches and face widths tailored to client specifications. The company also offers custom sprocket solutions, gear repair, and distributes U.S. Tsubaki chains and sprockets, providing a comprehensive solution for power transmission needs.
Manufacturing Capabilities and Quality Control
Commercial Gear & Sprocket’s manufacturing capabilities are supported by advanced gear-cutting and machining technologies, including worm gear hobbing and thread milling equipment. The company produces custom spur gears with precision, accommodating sizes from 96 to 2 DP and diameters up to 36 inches. Its facilities include CNC machining and the latest ITW Measuring Instruments for precise gear inspection, ensuring high-quality output. While specific certifications like ISO 9001 are not explicitly stated, the company’s rigorous in-house quality control processes and adherence to industry standards ensure compliance with customer requirements, making it a competitive custom spur gear manufacturer.
Industry Reputation
Commercial Gear & Sprocket is well-regarded among custom spur gear manufacturers, recognized in industry publications such as Gear Technology and Power Transmission Engineering for its quality and reliability. Its reputation for delivering top-tier bevel, miter, and helical gears, combined with its long-standing service to OEMs and industrial clients, underscores its industry authority. The company’s emphasis on customer satisfaction and competitive pricing further enhances its standing as a trusted supplier.
Location and Logistics
Commercial Gear & Sprocket’s facility is located at 618 Washington Street, East Walpole, MA 02032, USA, offering logistical advantages for North American clients due to reduced shipping times and costs compared to international suppliers. Operating hours are standard business hours, Monday through Friday, though specific times are not publicly listed. The Massachusetts location benefits from proximity to major industrial hubs, facilitating efficient distribution. For global clients, the company’s established supply chain supports international shipping, with a focus on timely delivery. Direct inquiry via phone (508-668-5454) or fax (508-668-4042) is recommended for detailed logistics and lead times.
Customer Service and Support
Commercial Gear & Sprocket prioritizes customer collaboration, offering robust support through its contact portal. The company’s experienced team provides design assistance and customization services, working closely with clients to meet specific spur gear requirements. Online resources, such as product descriptions and distributor information for U.S. Tsubaki products, assist clients in specifying needs. Responsive communication via phone (508-668-5454) or email ensures timely responses to inquiries about quotes, order status, and delivery timelines, enhancing its appeal as a customer-centric custom spur gear manufacturer.
Online Presence
Commercial Gear & Sprocket maintains a professional online presence through its website, www.commercialgear.com. The site features detailed product information, service descriptions, and blog posts on advancements like the acquisition of ITW Measuring Instruments, reflecting a solid digital footprint. The company is active on LinkedIn, where it shares updates on its capabilities. While direct customer reviews are not prominently displayed, its recognition in publications like Gear Technology bolsters its online credibility. The website’s user-friendly interface and technical content make it a valuable resource for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate Commercial Gear & Sprocket’s performance, which are not extensively featured on the website. Requesting references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact Commercial Gear & Sprocket for detailed quotes. The company’s investment in advanced inspection equipment, such as ITW Measuring Instruments, suggests a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but the use of durable materials implies environmental considerations. Further inquiry is recommended for clients prioritizing corporate social responsibility.
Conclusion
Commercial Gear & Sprocket is a premier custom spur gear manufacturer, distinguished by its 79-year legacy, advanced manufacturing capabilities, and commitment to quality. Its extensive material options, rapid turnaround, and engineering support ensure reliability for industries like rail, mining, and food processing. The company’s U.S.-based facility, customer-centric support, and strong online presence enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact Commercial Gear & Sprocket directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Commercial Gear & Sprocket | Custom Gear Manufacturer
- Gear Technology | Industry Publication
- Power Transmission Engineering | Industry Publication
- Commercial Gear & Sprocket | LinkedIn
10. Diversified Specialties
Established: 1965
Location: Belmont, Wisconsin, USA
Profile: Diversified Specialties is a respected custom spur gear manufacturer, known for high-precision gears and rapid delivery. Serving medical, automotive, and industrial equipment sectors, Diversified Specialties produces custom spur gears with diameters from 0.5 to 24 inches, meeting AGMA standards. Advanced CNC machining and a commitment to quality control ensure Diversified Specialties delivers tailored custom spur gears for demanding applications.
Comprehensive Analysis of Diversified Specialties as a Custom Spur Gear Manufacturer
Comprehensive Analysis of Diversified Specialties as a Custom Spur Gear Manufacturer
For businesses seeking a reliable partner among custom spur gear manufacturers, Diversified Specialties is a notable choice. Established in 1974 and headquartered in Belmont, North Carolina, USA, Diversified Specialties, Inc. brings over 50 years of expertise in manufacturing precision power transmission components, including custom spur gears. Renowned for its fast turnaround and versatile material options, the company serves industries such as packaging, food processing, and robotics. This comprehensive analysis evaluates Diversified Specialties across key dimensions—company background, products and services, manufacturing capabilities and quality control, industry reputation, location and logistics, customer service and support, and online presence—to provide actionable insights for potential clients considering Diversified Specialties as a supplier for custom spur gears.
Company Background
Established: 1974
Location: Belmont, North Carolina, USA
Founded in 1974, Diversified Specialties has grown into a leading American manufacturer of standard and custom power transmission components, including spur gears, sprockets, and pulleys. Based in Belmont, North Carolina, the company leverages over 100 years of combined staff experience to deliver high-quality solutions for industrial and mechanical distributors and OEMs. Its focus on precision and flexibility positions Diversified Specialties as a trusted name among custom spur gear manufacturers.
Products and Services
Diversified Specialties specializes in custom and standard spur gears, catering to industries such as packaging, food processing, automotive, and robotics. Its product portfolio includes spur gears (external, internal, stem, helical, and spline gears), roller chain sprockets, timing pulleys, and V-belt pulleys, available in materials like steel, stainless steel, aluminum, brass, and plastic (e.g., nylon, acetal). Custom spur gears can be produced with pitch diameters ranging from 0.9525 to 1.905 millimeters and various diametral pitches, tailored to client specifications. The company also offers CNC machining for custom components, gear design assistance, and prototyping, ensuring versatile solutions for diverse applications.
Manufacturing Capabilities and Quality Control
Diversified Specialties’ manufacturing capabilities are driven by advanced CNC gear hobbing, grinding, and machining technologies, enabling the production of custom spur gears with exceptional precision. The company can manufacture gears in a wide range of sizes and configurations, from fine-pitch gears (e.g., 120 pitch) to larger gears, meeting or exceeding industry standards. Its facilities support materials like stainless steel for corrosive environments and plastic for lightweight, corrosion-resistant applications. While specific certifications like ISO 9001 are not explicitly stated, Diversified Specialties emphasizes rigorous quality control through precision gear grinding and cutting methods, ensuring durability and performance. Its ability to produce both small and large quantities with fast turnaround enhances its appeal as a custom spur gear manufacturer.
Industry Reputation
Diversified Specialties is recognized for its quality and reliability in industry publications such as Gear Technology and Power Transmission Engineering. The company’s reputation is bolstered by its ability to serve diverse industries, including packaging, food processing, and robotics, with high-precision gears. Positive feedback from industrial and mechanical distributors highlights its flexibility and fast delivery, positioning Diversified Specialties as a respected supplier among custom spur gear manufacturers.
Location and Logistics
Diversified Specialties’ facility is located at 205 E. Central Avenue, Belmont, NC 28012, USA, offering logistical advantages for North American clients due to reduced shipping times and costs compared to international suppliers. Operating hours are standard business hours, Monday through Friday, though specific times are not publicly listed. The North Carolina location benefits from proximity to major industrial hubs, facilitating efficient distribution. For global clients, the company’s established supply chain supports international shipping, with an emphasis on rapid delivery. Direct inquiry via phone (704-825-1661) or email is recommended for detailed logistics and lead times.
Customer Service and Support
Diversified Specialties prioritizes customer collaboration, offering robust support through its contact portal. Its team, with over 100 years of combined experience, provides gear design assistance, prototyping, and technical guidance, ensuring custom spur gears meet precise specifications. Online resources, including blog articles on spur gear efficiency and maintenance, assist clients in understanding technical requirements. The company’s responsive communication via phone (704-825-1661) or email ensures timely responses to inquiries about quotes, order status, and delivery timelines, enhancing its appeal as a customer-centric custom spur gear manufacturer.
Online Presence
Diversified Specialties maintains a strong online presence through its website, www.div-spec.com. The site features detailed product information, technical blogs, and a contact form for inquiries, reflecting a robust digital footprint. The company is active on LinkedIn, where it shares updates on its capabilities. While direct customer reviews are not prominently displayed, its visibility in industry publications like Gear Technology and its listing on IndustryNet bolster its online credibility. The website’s user-friendly interface and technical content make it a valuable resource for clients researching custom spur gear manufacturers.
Additional Considerations
Potential clients may seek specific customer testimonials or case studies to validate Diversified Specialties’ performance, which are not extensively featured on the website. Requesting references or project examples directly from the company is advisable. Pricing and payment terms are not publicly disclosed, requiring clients to contact Diversified Specialties for detailed quotes. The company’s investment in advanced CNC technologies suggests a commitment to innovation, though specific R&D details are not publicized. Sustainability practices are not explicitly highlighted, but the use of corrosion-resistant materials like stainless steel and plastic implies environmental considerations. Further inquiry is recommended for clients prioritizing corporate social responsibility.
Conclusion
Diversified Specialties is a premier custom spur gear manufacturer, distinguished by its 50-year legacy, advanced CNC manufacturing capabilities, and versatile material options. Its focus on precision, rapid turnaround, and engineering support ensures reliability for industries like packaging, food processing, and robotics. The company’s U.S.-based facility, customer-centric support, and strong online presence enhance its suitability for clients seeking high-quality custom spur gears. Potential partners are encouraged to contact Diversified Specialties directly for pricing, project-specific details, and references to ensure a successful collaboration.
Sources:
- Diversified Specialties | Custom Gear Manufacturer
- Custom Spur Gear Manufacturer USA | Diversified Specialties
- Explore How Spur Gears Improve Efficiency | Diversified Specialties
- How to Know When Your Spur Gears Require Replacement | Diversified Specialties
- Diversified Specialties, Inc. | IndustryNet
- Gear Technology | Industry Publication
- Power Transmission Engineering | Industry Publication
- Diversified Specialties, Inc. | LinkedIn
Noteworthy Manufacturer: CHUANQI GEARS
CHUANQI GEARS
Established: 2008
Location: Changzhou, Jiangsu, China
Profile: Founded in 2008, CHUANQI GEARS is a rapidly ascending leader among custom spur gear manufacturers, headquartered in Changzhou, Jiangsu, China, a hub for advanced manufacturing. Renowned for its innovative approach and global reach, CHUANQI GEARS specializes in high-precision gears and power transmission components for industries such as automation, robotics, renewable energy, heavy machinery, aerospace, and medical equipment. The company leverages cutting-edge CNC machining, gear hobbing, and grinding technologies to produce custom spur gears with pitch diameters from 10 mm to 1500 mm and diametral pitches from 0.5 to 25 MOD, using premium materials like alloy steel, stainless steel, bronze, titanium, and engineering plastics (e.g., nylon, POM). Certified to ISO 9001:2015 and compliant with AGMA standards up to Q12, CHUANQI GEARS ensures exceptional accuracy, durability, and performance. Its state-of-the-art facilities support rapid prototyping, low- to high-volume production, and complex gear geometries, catering to bespoke client specifications. The company’s user-friendly online platform, accessible via its company profile, features advanced tools like a gear calculator, 3D CAD model downloads, and an instant quoting system, streamlining design and procurement for global OEMs, distributors, and engineers. CHUANQI GEARS also excels in value-added services, including gear design optimization, reverse engineering, and surface treatments like carburizing, nitriding, and anti-corrosion coatings to enhance gear longevity. Committed to sustainability, the company adopts energy-efficient manufacturing processes, recyclable materials, and waste-reduction strategies, aligning with global environmental standards such as RoHS and REACH. With a robust global supply chain, multilingual customer support, and competitive pricing, CHUANQI GEARS delivers cost-effective solutions without compromising quality. Its dedication to continuous improvement is evident in its investment in Industry 4.0 technologies, such as automated production lines and AI-driven quality inspection, positioning it at the forefront of gear manufacturing innovation. In 2025, CHUANQI GEARS’ blend of precision engineering, customer-centric solutions, and eco-conscious practices makes it a compelling choice for businesses seeking reliable custom spur gear partnerships worldwide.
Conclusion
Selecting a reliable custom spur gear manufacturer in 2025 is crucial for achieving precision, durability, and performance in industries reliant on high-quality gears. The top 10 custom spur gear manufacturers—PIC Design, Stock Drive Products/Sterling Instrument (SDP/SI), Cross+Morse, Arrow Gear, Gear Motions, Rush Gears, B&B Manufacturing, Federal Gear, Commercial Gear, and Diversified Specialties—demonstrate unparalleled expertise and reliability. Additionally, CHUANQI GEARS emerges as a noteworthy manufacturer, offering innovative and cost-effective custom spur gear solutions. Partnering with these industry leaders ensures access to tailored gears that drive operational success.
